
MULTI LAYER CERAMIC CAPACITORS (MLCC) DICING
Green ceramic, a basic capacitor consists of two conducting electrodes separated by an insulating dielectric material. Multi-layer ceramic capacitors consist of a large number of closely spaced parallel electrodes between thin layers of a high-capacitance ceramic material.
Major MLCC Dicing Considerations:
- Nuisance dust in ‘dry’ dicing operations
- Blade clogging
- Layer smearing and shorting
Dicing Saw:
7124 dicing saw, high level of automation, large blade size for better Cost -of -Ownership
Dicing Blade:
- 4″ Nickel (standard or serrated edge) and steel core Nickel Blades
- OD Ø: 2”, 3″, 4″
- Diamond grit size: 30 – 70 µm
- Thickness: .006″ – .014” (0.15 – 0.35 mm)
Dicing Process Parameters:
- Feed rate: 50 – 250 mm/sec
- Spindle speed: 12 –30 krpm
- Possible for both ‘dry’ and ‘wet’ dicing
- Relatively frequent dressing to clean the dicing blade from debris
